Mailong Metals

NIMONIC

NIMONIC 80A TUBE
Nimonic 80A Tube

Nimonic 80A Tube

UNS N07080W.Nr. 2.4952

Seamless Precipitation-Hardened Nickel-Chromium Superalloy Tube for Critical High-Temperature Service

Nimonic 80A seamless tube combines exceptional high-temperature strength, outstanding creep resistance, and superior fatigue performance. Engineered for demanding aerospace and industrial applications including engine ducting, heat exchanger tubing, and thermal protection systems operating continuously at temperatures to 700°C.

Quick Specifications

Nickel Content
75% minimum (balance + Cr, Ti, Al, Co, Fe)
Chromium Content
19-23%
Titanium Content
2.0-2.6%
Aluminium Content
1.0-1.8%
Outside Diameter Range
6 mm to 100 mm
Tensile Strength (Room Temp, Aged)
860-1000 MPa

Standards & Certifications

AMS 5590 (Nickel-Chromium Superalloy Tube, Precipitation-Hardened)AMS 5591 (Alternative seamless tube specification)ASTM B637 (Nickel-Chromium-Iron Superalloy)ISO 14722 (Nimonic designation and properties)EN 2624 (European aerospace tube specification)AMS 2700 (General inspection and test procedures)
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Product Description

Nimonic 80A tube is produced through vacuum induction melting followed by precision casting, hot piercing, and seamless tube drawing to achieve optimized microstructure throughout the tube wall. The seamless construction eliminates potential weak points associated with welded seams, providing superior reliability for pressure-containing and structural applications. Available in outside diameters from 6 mm to 100 mm with wall thicknesses tailored to specific application requirements.

The precipitation-hardened nickel-chromium structure provides exceptional sustained strength at elevated temperatures, with stress-rupture values exceeding 280 MPa at 700°C for 1000-hour life. The alloy exhibits outstanding oxidation resistance, with minimal scaling at service temperature due to the stable chromium oxide protective layer. Thermal cycling capability is exceptional, allowing thermal transients and thermal shock without loss of mechanical properties or integrity.

Nimonic 80A tube demonstrates superior fatigue strength even at elevated service temperatures, making it ideal for applications involving pressure cycling or vibration. The material's excellent ductility when aged ensures good damage tolerance and impact resistance, allowing components to withstand manufacturing and handling loads without brittle failure. The tube can be supplied in seamless form or with precision threading, grooves, or other specialized internal or external profiles.

Seamless Nimonic 80A tube continues to be the preferred material for critical aerospace thermal systems, industrial power generation heat exchangers, and specialized applications where reliability under extreme conditions is non-negotiable. The material's extensive design database, proven performance history in demanding service, and established manufacturing processes provide engineers with confidence in material selection for the most challenging applications.

Specifications

Nickel Content75% minimum (balance + Cr, Ti, Al, Co, Fe)
Chromium Content19-23%
Titanium Content2.0-2.6%
Aluminium Content1.0-1.8%
Outside Diameter Range6 mm to 100 mm
Tensile Strength (Room Temp, Aged)860-1000 MPa
Yield Strength (0.2% offset, Aged)640-780 MPa
Elongation (Aged)12-18%
Stress Rupture (700°C, 1000h)280+ MPa
Burst Pressure RatingDepends on wall thickness and diameter
Density8.19 g/cm³
Maximum Continuous Temperature700°C

Chemical Composition

ElementContent (%)
Nickel (Ni)75.0 (min)
Chromium (Cr)19.0-23.0
Cobalt (Co)0.8-1.5
Titanium (Ti)2.0-2.6
Aluminium (Al)1.0-1.8
Iron (Fe)1.0 (max)
Manganese (Mn)1.0 (max)
Silicon (Si)1.0 (max)
Carbon (C)0.08 (max)

Mechanical Properties

PropertyValue
Tensile Strength (540°C, Aged)760-900 MPa
Tensile Strength (650°C, Aged)650-750 MPa
Yield Strength (540°C, 0.2% offset)520-640 MPa
Elongation (Aged, Room Temp)12-18%
Reduction of Area35-45%
Hardness (Aged, HV)380-420
Modulus of Elasticity (Room Temp)214 GPa
Shear Strength (Room Temp)520-620 MPa
Fatigue Strength (10⁷ cycles, 650°C)340+ MPa

Key Features & Advantages

Seamless construction eliminates weak points of welded seams
Exceptional stress-rupture strength: 280+ MPa at 700°C for 1000 hours
Outstanding fatigue performance even at elevated service temperatures
Superior oxidation resistance with minimal scaling at temperature
Excellent thermal cycling capability and thermal shock resistance
Good ductility and impact resistance when aged
Precision internal and external profiles available on request
Extensive aerospace heritage with proven reliability record

Applications

Jet Engine Air Ducting and Heat Exchangers

Seamless Nimonic 80A tube provides reliable performance in engine air intake systems, thermal bypass ducts, and heat exchanger applications where sustained elevated temperatures and pressure cycling are combined with vibration and thermal transient loading.

Aerospace Thermal Management Systems

Applied in anti-ice systems, thermal conditioning lines, and specialized cooling circuits where the combination of high-temperature capability, pressure containment, and thermal cycling resistance ensures system integrity and performance.

Industrial Power Generation Heat Exchangers

Utilized for high-temperature heat exchanger tubing in industrial gas turbine systems where efficient heat transfer combined with extended operating temperature and superior creep resistance improves turbine efficiency and reliability.

Specialized Instrumentation Tubing

Employed for precision instrumentation and high-pressure tubing applications in aerospace and research applications where material reliability under extreme conditions and dimensional precision are critical requirements.

Military and Combat Aircraft Systems

Applied in military aircraft thermal management systems, afterburner ducting, and specialized applications where the material's combination of high-temperature strength and superior fatigue resistance ensures mission reliability.

Advanced Chemical Processing Equipment

Utilized in specialized high-temperature chemical processing applications where the combination of corrosion resistance, creep resistance, and thermal stability enable reliable operation in demanding process environments.

Frequently Asked Questions

Is Nimonic 80A tube seamless or welded?
We supply seamless Nimonic 80A tube produced through hot piercing and drawing processes. Seamless construction eliminates weak points and potential defects associated with welded seams, providing superior reliability for pressure-containing and high-stress applications. Welded tube is available as a special order if required.
What pressure ratings can Nimonic 80A tube withstand?
Burst pressure capacity depends on tube outside diameter and wall thickness. As a general example, a tube with 12.7 mm OD and 1.6 mm wall thickness achieves burst pressures exceeding 200 MPa at room temperature. For specific pressure rating calculations, provide application details and our engineering team can provide certified analysis.
Can Nimonic 80A tube be bent or formed?
Yes, seamless Nimonic 80A tube can be bent using controlled procedures. Cold bending is possible for aged material, though springback must be considered. Hot bending at 800-900°C is also feasible and may be preferable for large-radius bends. Subsequent stress-relief annealing and re-aging restores design properties after forming operations.
What surface conditions are available for Nimonic 80A tube?
Standard supply includes as-drawn seamless tube with typical surface roughness. Pickled and passivated surface, polished finish, and specialized coatings can be applied on request. Internal bore conditioning and ultrasonic cleaning are available for applications requiring high cleanliness levels.
How are Nimonic 80A tubes inspected and certified?
All tubes are produced under controlled vacuum melting and are subject to comprehensive inspection including dimensional verification, ultrasonic testing for internal defects, and mechanical testing per AMS specifications. Full certification including chemical analysis and mechanical properties test reports are provided with each order.

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