
UNS S32750 Duplex Stainless Steel Bar
Super duplex stainless steel with highest pitting and stress-corrosion cracking resistance for extreme marine and sour service
UNS S32750 is the world-leading super duplex stainless steel, delivering maximum pitting resistance (PREN >40) and exceptional stress-corrosion cracking immunity for applications in the most aggressive seawater, deepwater, and sour service environments. Superior strength enables optimized equipment designs while maintaining absolute reliability in conditions that challenge all competing materials.
Quick Specifications
- Density
- 7.80 g/cm³ (0.282 lb/in³)
- Melting Point
- 2440-2510°F (1338-1377°C)
- Yield Strength (0.2% offset)
- 95-110 ksi (655-760 MPa) at room temperature
- Tensile Strength
- 130-150 ksi (896-1034 MPa) at room temperature
- Elongation
- 15-20% in 2 inches
- Modulus of Elasticity
- 30.5 × 10⁶ psi (210 GPa) at 70°F
Standards & Certifications
Product Description
UNS S32750, also known as 2507 Super Duplex Stainless Steel or EN 1.4410, represents the pinnacle of duplex stainless steel technology. The alloy's exceptional composition delivers uncompromising corrosion resistance and strength for applications where failure is simply not acceptable. The designation 'super duplex' reflects the elevated chromium, molybdenum, and nitrogen content compared to standard duplex grades, creating PREN values exceeding 40 and critical pitting temperatures in seawater that rival or exceed austenitic stainless steels costing significantly more. Super duplex's superior strength—roughly 1.5x that of standard duplex—enables design optimization with minimal wall thickness while maintaining the exceptional ductility and toughness of duplex materials.
The metallurgical foundation of UNS S32750 rests on precisely balanced alloying of chromium (24-26%), molybdenum (3-4%), nitrogen (0.27-0.33%), and nickel (6-8%) to achieve optimal ferrite-austenite phase balance in the as-welded condition. This composition targets the dual objectives of maximum pitting resistance through increased PREN while maintaining adequate austenite content to preserve impact strength and ductility. The careful balance prevents excessive ferrite formation that would embrittle the material while ensuring the ferrite phase's superior SCC resistance is fully realized. Molybdenum and nitrogen work synergistically to elevate the critical pitting temperature (CPT) to levels exceeding 80°C in synthetic seawater, establishing S32750 as the benchmark super duplex material.
UNS S32750 exhibits exceptional resistance to both pitting corrosion and stress-corrosion cracking under service conditions that cause rapid failure in conventional stainless steels and inadequate performance in standard duplex materials. Critical pitting temperatures frequently exceed 80°C in laboratory testing and 70°C in field exposure to natural seawater, reflecting the alloy's extraordinary resilience to localized corrosion initiation and propagation. The duplex structure's inherent immunity to chloride-induced SCC is further enhanced by the higher alloying content, creating material immunity to SCC even at stress levels approaching yield strength in chloride-containing media. This combination of maximum pitting resistance and absolute SCC immunity creates a material uniquely suited to deepwater oil platforms, harsh tropical marine environments, and extreme sour service conditions.
Applications for UNS S32750 concentrate on the world's most demanding deepwater, tropical marine, and sour service environments where material reliability directly impacts operational safety, environmental integrity, and economic viability. The alloy's proven track record in ultra-deepwater fields operating under extreme pressure with high H₂S and CO₂ content, in major desalination facilities processing highly saline feeds in tropical climates, and in subsea infrastructure exposed to the harshest conditions demonstrates its capability to deliver reliable service where no margin for failure exists. The superior strength and corrosion resistance justify the material cost premium through extended equipment life, eliminated failure-driven shutdowns, and optimized system designs.
Specifications
| Density | 7.80 g/cm³ (0.282 lb/in³) |
| Melting Point | 2440-2510°F (1338-1377°C) |
| Yield Strength (0.2% offset) | 95-110 ksi (655-760 MPa) at room temperature |
| Tensile Strength | 130-150 ksi (896-1034 MPa) at room temperature |
| Elongation | 15-20% in 2 inches |
| Modulus of Elasticity | 30.5 × 10⁶ psi (210 GPa) at 70°F |
| Thermal Conductivity | 6.8 BTU/hr·ft·°F at 212°F (11.8 W/m·K) |
| Coefficient of Thermal Expansion | 7.0 × 10⁻⁶ in/in·°F (12.6 × 10⁻⁶ m/m·°C) 68-212°F |
| Pitting Resistance Equivalent (PREN) | >40 [%Cr + 3.3×(%Mo) + 16×(%N)] |
| Hardness (Annealed) | ≤ 350 HB |
Chemical Composition
| Element | Content (%) |
|---|---|
| Iron (Fe) | Balance |
| Chromium (Cr) | 24.0-26.0 |
| Nickel (Ni) | 6.5-8.0 |
| Molybdenum (Mo) | 3.5-4.5 |
| Nitrogen (N) | 0.27-0.33 |
| Manganese (Mn) | 1.5-2.5 |
| Silicon (Si) | 1.0-2.0 |
| Carbon (C) | ≤ 0.015 |
| Phosphorus (P) | ≤ 0.025 |
| Sulfur (S) | ≤ 0.015 |
| Copper (Cu) | 0.0-0.5 |
Mechanical Properties
| Property | Value |
|---|---|
| Yield Strength @ 70°F | 95-110 ksi (655-760 MPa) |
| Tensile Strength @ 70°F | 130-150 ksi (896-1034 MPa) |
| Elongation (2 inch gauge) | 15-20% |
| Reduction of Area | 40-50% |
| Impact Strength (Charpy V-notch @ 32°F) | ≥ 70 ft·lbf (95 J) |
| Yield Strength @ 250°F | 105 ksi (724 MPa) |
| Tensile Strength @ 250°F | 140 ksi (965 MPa) |
| Critical Pitting Temperature (CPT) in 6% FeCl₃ | ≥ 80°C (176°F) per ASTM G48 Method C |
Key Features & Advantages
Applications
Ultra-Deepwater Oil and Gas Wellhead Components
Wellheads, production tubing, and downhole equipment in ultra-deepwater fields (>3000 meters) operating under extreme pressure with high H₂S, CO₂, and chloride concentration. UNS S32750's exceptional pitting resistance and absolute SCC immunity ensure equipment integrity throughout design life in conditions that challenge all competing materials.
Subsea Manifolds and Production Systems
Manifold bodies, valve components, and piping in complex subsea production systems combining high pressure, corrosive produced fluids, and cold seawater cooling. The superior strength and corrosion resistance enable compact, efficient system designs with assured reliability across the full asset lifecycle.
Tropical Marine Heat Exchangers and Equipment
Heat exchanger tubes, tube sheets, and supporting equipment in tropical seawater cooling applications where high water temperature (>30°C), elevated biofilm activity, and chloride concentration create severe pitting risk. S32750's exceptional critical pitting temperature ensures decades of reliable service with minimal maintenance.
Desalination Plant Equipment in Severe Environments
Heat exchanger tubing and supporting components in large-scale desalination facilities processing feed water with extremely high salinity or exposed to contamination. The superior pitting resistance enables extended operating intervals measured in 20+ years compared to conventional materials requiring replacement every 3-5 years.
Sour Service Subsea and Deepwater Piping
Large-diameter pipelines and riser components in H₂S-containing subsea service at elevated pressures. S32750's NACE MR0175 rating for high H₂S partial pressures combined with superior strength enables pipeline designs with minimum wall thickness and maximum pressure capacity.
Hydrogen Sulfide Production and Processing Equipment
Pressure vessels, heat exchangers, and piping in onshore and offshore H₂S production, processing, and recovery systems. The superior SCC immunity and pitting resistance ensure equipment reliability in environments where conventional stainless steels would fail prematurely.
Frequently Asked Questions
What makes UNS S32750 the preferred material for ultra-deepwater applications?
How does the critical pitting temperature (CPT) of S32750 translate to field performance?
Is UNS S32750 weldable, and what are the key considerations?
What NACE MR0175 ratings apply to UNS S32750 in sour service?
What is the cost-benefit analysis for S32750 versus competing materials in deepwater service?
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