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Duplex Stainless Steel — Steel Products by Mailong Metal

Duplex Stainless Steel

Duplex Stainless Steel
Duplex Stainless Steel
Duplex Stainless Steel
Duplex Stainless Steel

Benefits of Duplex Stainless Steel

  1. 1. Improved Strength

    Many duplex grades are as much as two times stronger than austenitic and ferritic stainless steel grades.

  2. 2. High Toughness and Ductility

    Duplex stainless steel is often more formable under pressure than ferritic grades and provides greater toughness. Though they often offer lower values than austenitic steels, the unique structure and characteristics of duplex steel often outweigh any concerns.

  3. 3. High Corrosion Resistance

    Depending on the grade in question, duplex stainless steels offer comparable (or better) corrosion resistance as common austenitic grades. For alloys with increased nitrogen, molybdenum, and chromium, steels exhibit high resistance to both crevice corrosion and chloride pitting.

  4. 4. Cost Effectiveness

    Duplex stainless steel offers all of the above benefits while requiring lower levels of molybdenum and nickel. This means that it is a lower-cost option than many traditional austenitic grades of stainless steel. The price of duplex alloys is often less volatile than other steel grades, making it easier to estimate costs—both at an upfront and lifetime level. The higher strength and corrosion resistance also mean that many parts made using duplex stainless can be thinner than their austenitic counterparts, providing lower costs.

Duplex Stainless Steels—Ultimate Strength Meets Superior Corrosion Resistance

UNS S32750 / S32760 (2507) duplex stainless combines outstanding pitting resistance and mechanical strength. Designed for seawater, chemical, and high-pressure industrial systems.

What Is Duplex Stainless Steel?
  • Twice the yield strength of 304/316
  • Excellent resistance to pitting, crevice, and stress corrosion cracking (SCC)
  • Designed for aggressive chloride-rich environments
  • Good weldability and mechanical performance at high pressure

Super duplex stainless steel is a high alloy dual-phase (ferritic-austenitic) material with excellent properties. These steels are widely used when both strength and corrosion resistance are required, making them ideal for structural and process-critical systems.

Optional Duplex Stainless Steel Specifications
GradeUNS No.PRENMain Feature
2507S3275042-45High strength + seawater & acid corrosion resistance
Zeron® 100S3276045-50Higher impact resistance + erosion/corrosion resistance
F55 / 1.450145+Equivalent to S32760
Typical Compositions of Duplex Stainless Steels
GradeEN No./UNSTypeApprox. Composition CrNiMo
2101 LDX1.4162 / S32101Lean21.51.50.3
DX2202 / RDN 9031.4062 / S32202Lean232.50.3
23041.4362 / S32304Lean234.80.3
22051.4462 / S31803 / S32205Standard225.73.1
25071.4410 / S32750Super2574
Zeron 1001.4501 / S32760Super2573.2
Ferrinox1.4507 / —Super
255 / 255S32520 / —Super256.53.5
Uranus 2507CuS32550Super
Applications
  • Chemical processing: reactors, heat exchangers, scrubbers
  • Waste treatment and desulfurization (FGD) systems
  • Pharmaceutical and biotech plants
  • Pulp & paper bleaching systems
  • Offshore & marine environments
  • Pickling line equipment and fertilizer plants
Applications industrial application

Processing & Packaging

Water jet, plasma or laser cutting

Water jet, plasma or laser cutting

Pipe threading, grooving, welding (GTAW)

Pipe threading, grooving, welding (GTAW)

Surface pickling, brushing, mirror polishing

Surface pickling, brushing, mirror polishing

Wood box packaging with desiccant

Wood box packaging with desiccant

ID barcode, heat number, test report per bundle or coil

ID barcode, heat number, test report per bundle or coil

Why Buy From mailongmetals?
  • Full stock of Duplex 2205/2507 pipe, sheet, bar & wire
  • Cut-to-length, threading, CNC machining service
  • Weldability guidance + filler suggestions (e.g., ERNiCrMo-3)
  • Precision forging + solution annealing available
  • Corrosion simulation & technical support
  • Global supply network with fast dispatch
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Frequently Asked Questions
1. What is duplex stainless steel?+
Duplex stainless steel is a family of stainless steels featuring a two-phase microstructure of roughly equal proportions of ferrite and austenite. This dual structure gives them a combination of properties superior to either phase alone.
2. What industries commonly use duplex stainless steel?+
They are widely used in chemical processing, oil and gas, marine engineering, pulp and paper, desalination, and structural applications where both strength and corrosion resistance are critical.
3. How is duplex different from austenitic stainless steel?+
Duplex stainless steel has roughly twice the yield strength of austenitic grades like 304/316, with better resistance to stress corrosion cracking and chloride pitting, while using less nickel, making it more cost-effective.
4. What are the most popular grades of duplex stainless steel?+
Common grades include 2205 (standard duplex), 2507 (super duplex), 2304 (lean duplex), and Zeron 100 (S32760), each offering specific properties for different environments.
5. Can duplex stainless steel withstand high temperatures?+
Duplex stainless steels are typically used up to about 300°C. Above this temperature, the formation of intermetallic phases can reduce toughness. For higher temperatures, nickel alloys like Inconel or Incoloy are preferred.
6. Is duplex stainless steel resistant to seawater corrosion?+
Yes, especially super duplex grades like 2507 and Zeron 100 with PREN values above 40, which provide excellent resistance to pitting and crevice corrosion in seawater and chloride environments.
7. What product forms are available for duplex stainless steel?+
They are available in plates, sheets, coils, bars, rods, pipes, tubes, fittings, flanges, and customized machined parts.
8. Can duplex stainless steel be welded easily?+
Yes. Duplex stainless steels have good weldability using TIG, MIG, or SMAW methods. Proper heat input control and filler metal selection are important to maintain the correct ferrite-austenite balance.
9. What is PREN and why does it matter?+
PREN (Pitting Resistance Equivalent Number) is calculated from chromium, molybdenum, and nitrogen content. A higher PREN indicates better pitting corrosion resistance. Super duplex grades typically have PREN > 40.
10. How do I select the right duplex grade for my project?+
Selection depends on the operating environment (chloride concentration, temperature, pH), mechanical requirements, and budget. Providing your application details helps engineers recommend the optimal grade.
Let Us Know Your Required Grade

Whether You're Building A Heat Exchanger, Chemical Reactor, Or Marine Component, Mailong Offers Top-Quality Duplex Stainless Steel Materials With Full Certification And Global Delivery.

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